PTI Global Production Lab

Accelerate from package concept to full-scale production while reducing waste, cost and time. Our Production Lab is a global hub for limited-scope product development to test designs and materials and finetune prototypes. Go into production with a quality-assured design.

We Set the Standards, Worldwide

PTI’s Production Lab delivers the technical expertise to guide you through the package design and development process. We’re known for our U.S. and Swiss packaging performance testing labs that set globally recognized industry benchmarks and are accredited by APR, EPBP and RecyClass. Our proprietary prototyping and performance testing capabilities will get you to market on budget with a product that elevates your brand.

We have a test for that — actually, more than 50 in categories covering testing for plastics materials, perform and bottles, package and film permeation, and ISBT and special protocols.

Our Production Capabilities

PTI’s production lab is built for flexibility, speed, and real-world validation across a wide range of packaging applications.

Have a generic 250ml Flask Mold available for HDPE, HDPE/COC and PP. 30oz 70mm finish Mayo PET Jar coming soon.

Machine Type:

Single Stage

Attribute:

4 station INJ/COND/BLOW/EJECT

Max No of Cavities:

4 , can be higher (smaller size), typically 2 cavities

Max Speed:

depends on injection cycle: 15sec cycle implies 480 bph for 2 cavities

Application:

Oval, Hotfill, CSD, Water, Widemouth

Max Size:

3L

Min Size:

30ml/1oz

Max Finish Size:

130mm

HotFill:

Yes

Preferential:

Yes, oval core, touch core

This is a versatile machine where we have blown widemouth, preferential Hotfill, PET, PP, PE, HDPE/COC bottles. Large Size (~5 Gallon) containers and upto 250mm tall preforms are possible to be blown on this platform.

Machine Type:

Reheat Blow

Attribute:

Linear

Max No of Cavities:

1

Max Speed:

avg 200 bottles/day (matching production residence times: slow because only one preform is processed per blow cycle and the same oven can be cycled multiple times to match a production machine)

Application:

Oval, Hotfill, CSD, Water, Widemouth

Max Size:

30L

Min Size:

30ml/1oz

Max Finish Size:

120mm, but widemouth typically blow trim

HotFill:

Yes (Oil Heated)

Preferential:

Yes

Our Primary Work Horse. We use this extensively for CSD, Water, HotFill. Does not blow preferential. Can run quick 150mm change molds and for Krones molds equipped with adaptors for 120mm Krones molds

Machine Type:

Reheat Blow

Attribute:

Rotary

Max No of Cavities:

2

Max Speed:

1800 bph/cavity

Application:

Hotfill, CSD, Water, 48mm finish max

Max Size:

3L

Min Size:

30ml/1oz

Max Finish Size:

48mm

HotFill:

Yes (Oil Heated)

Preferential:

No

Our New High Speed Machine. Can blow up to 4000 bottles /hr.

Machine Type:

Reheat Blow

Attribute:

Linear

Max No of Cavities:

2

Max Speed:

2000 bph/cavity. Equivalent to 3160 bph/cavity on a Rotary

Application:

Oval, Hotfill, CSD, Water, Widemouth

Max Size:

3L

Min Size:

30ml/1oz

Max Finish Size:

53mm

HotFill:

Yes (Coming Soon)

Preferential:

Yes

A Plastics Sustainability Authority

Sustainability is an integral part of plastic package design and production at PTI. We advocate for effectively integrating recyclable materials into plastic packaging, specializing in recycled PET (rPET) and design for recyclability to maximize the packaging lifecycle. This is why everyday household brands consult with our technical experts and enlist in PTI as a partner to help them achieve sustainability goals.

APR, EPBP and RecyClass depend on PTI global labs for sustainability testing that sets standards.

Just Ask

There’s no such thing as a tall order. PTI adapts services to your needs and offers a robust resource hub of training sessions for teams to share insight about the latest packaging technologies and production techniques. Let’s troubleshoot, prototype, test and advance as a team.

Learn how we work with brands to deliver sophisticated, sustainable and cost-time efficient packaging.

“Taking a new design into production can be challenging. Our clients view PTI as an essential partner in bringing manufacturing of new designs to life quickly and efficiently, from boutique to high volume production environments.”
Dan Durham
Director, Technical Client Services | PTI

A Global Leader in Plastic Packaging Innovation

We’re the PTI that consults with the world’s leading consumer products companies to deliver expertise in advanced materials testing, packaging analysis and engineering consulting services. Find out why the world’s biggest consumer brands trust PTI to design, engineer, test and deliver the highest-integrity packaging.